Industrial Manufacturing

Integrate advanced diagnostics, lean process
redesign, interim leadership, and world-class training

STREAMLINED SOLUTIONS

Tackle Industry
Hurdles with Agility,
Precision, and Growth

In today’s rapidly evolving industrial landscape, manufacturers face relentless pressures, from global competition and labor shortages to capacity constraints and rising input costs. VDS Consulting Group partners with industrial manufacturers to overcome these complex challenges and accelerate bottom-line performance.

Our tailored services integrate advanced diagnostics, lean process redesign, interim leadership, and world-class training, all powered by proprietary tools like the Value Driven Approach® and the VDS Business System®. Whether you need to redesign your plant layout, reduce downtime, or improve quality compliance, VDS delivers real results in weeks, not quarters.

SERVICE EXCELLENCE

How VDS Gives You the Edge
in Industrial Manufacturing

Industry-Vetted Problem Solvers

Our specialists bring 15–30 years of experience in heavy manufacturing, aerospace, chemicals, automotive, packaging, electronics, and capital equipment sectors.

Operational Excellence for Food Plants

From setup reduction and line balancing to throughput improvement and supplier integration, our playbooks are designed to solve bottlenecks across your entire value chain.

Systems That Sustain

We go beyond one-off improvements. Our solutions combine lean tools, automation integration, and quality systems to help your team achieve and sustain world-class manufacturing standards.

SYSTEM THAT DELIVERS

Our Industrial
Manufacturing
Services

VDS delivers Everything OpEx® to drive immediate gains and long-term excellence in industrial environments. We help private-equity-backed and middle-market manufacturers reduce costs, increase throughput, and build a scalable operations backbone.

Diagnostic & Roadmap Creation

Our 3-day Manufacturing Diagnostic® uncovers hidden waste, production inefficiencies, and facility constraints. You’ll get a prioritized roadmap built around your goals.

Lean Process Redesign

We streamline flow using TPM, visual factory systems, cell design, and setup time reduction, customized to your plant’s needs.

Interim Experts & On-Demand Talent

Through 360° Client Alignment®, we match you with the top 1% of vetted industrial talent, engineers, plant managers, COOs, and process experts available in days.

Training Built for Manufacturers

Courses like The World Class Organization and Introduction to Lean Transformations equip your team with the mindset and tools to drive transformation on the floor.

8-STEP OpEx® APPROACH

High-Performance
Cycle for Industrial
Operations

The VDS Eight-Step Operational Excellence approach is engineered to deliver sustainable transformation in industrial
manufacturing.

Define Value

Clarify what your customers prioritize, on-time delivery, product consistency, and cost efficiency.

Establish Strategy

Align operations with OpEx goals to improve safety, output, and profitability.

Develop Metrics

Implement KPIs across downtime, throughput, yield, and quality to guide daily decisions.

Maximize Flow

Reconfigure material and component flow for balanced lines and higher asset utilization.

Improve Quality

Embed QMS tools, work instructions, and root cause analysis to reduce rework.

Eliminate Variation

Standardize setup, operator roles, and maintenance tasks to ensure repeatable performance.

Analyze Results

Validate changes through data, iterate quickly, and course-correct to ensure ROI.

Share Success & Learning

Create a culture of learning and accountability by broadcasting wins and scaling best practices.

PERFORMANCE
Delivering Measurable Impact
in Industrial Manufacturing

Our approach generates measurable value across capital-intensive industries

0 k lbs/day

In scrap reduction
for a global industrial
food processor

0 sq. ft.

Facility reconfigured
to support long-term
strategic growth

$ 0 M

Inventory reduction
from plant-wide
flow redesign

0 %

EBITDA improvement for
a PE-owned aerospace
manufacturer

Drive Real Gains in Your Industrial
Performance

The first step on your Everything OpEx® journey is a comprehensive Manufacturing Business Diagnostic®. Analyzing every aspect of your business gives you an overview of where you are, where you need to make changes, and where you have already closed the performance gaps. This unique process is only available from VDS Experts and provides you with an aggressive, but feasible plan to move forward with.

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